Post by honestjohn on Apr 12, 2010 7:22:03 GMT -5
Ducati 1098 Engine torque settings – all settings in Nm
Idler and tensioner pulley bolts M20x1 50 LOCK 2
Camshaft pulley retaining nut M17x1 71 GREASE A
Rocker arm shaft covers M12x1.25 15 LOCK 2
Coolant temperature sensor on coolant outlet union M12x1.5 23 LOCK 4 – Restrain the insert when tightening
Coil retaining screw M6x1 10
Pulley flange retaining bolts M6x1 10
Rocker cover bolt M6x1 10
Exhaust manifold stud M6x1 10 LOCK 2
Vacuum gauge connection screw on cylinder head M6x1 5 LOCK 2
Evaporative emissions canister fitting on cylinder head M6x1 5 LOCK 2
Air breather fitting on horizontal cylinder head M6x1 5 LOCK 2
Air breather blanking screw on vertical cylinder head M6x1 10 LOCK 6
Intake manifold bolt M6x1 10
Bolts securing coolant unions to cylinder head M5x1 8 pre-applied Tecnologic 150 threadlocker
Oil cartridge M16x1.5 11 Engine oil on gasket
Oil cartridge nipple M16x1.5 42 LOCK 2
Oil pick-up pipe plug M14x1.5 24 LOCK 5
Oil drain plug M12x1.5 20
Clutch cover oilway blanking plug M10x1.5 15 LOCK 5
Neutral sensor M10x1.25 10
Oil pump adapter bolt M10x1 LOCK 5
Clutch cover inner oilway screw M10x1.5 15 LOCK 5
Cylinder head/barrel stud M10x1.5 25 LOCK 2
Gear stop lever bolt M8x1.25 18 LOCK 2
Blow-by valve bolt M6x1 10
Chain side secondary bearing retaining bolt M6x1 10 LOCK 2
Clutch side primary bearing retaining bolt M6x1 10 LOCK 2
Crankcase screw – idler area M6x1 10
Outer crankcase screw M6x1 9
Oil pick-up gauze filter bolt M6x1 14
Left-hand side crankcase cover screw M6x1 10
Bosch sensor bolt M6x1 10
Right-hand side crankcase cover screw M6x1 9
Chain cover oil circuit blanking screw M6x1 5 LOCK 5
Right-hand side crankcase cover screw M6x1 9
Under-piston oil jet retaining screw M5x0.8 8 LOCK 2
Oil cooler nipple M14x1.5 27 LOCK 5
Crankcase hollow screw M8x1.25 20
Left-hand side crankcase cover screw M6x1 10
Drylock left-hand side crankcase cover screw M6x1 10 pre-applied Loctite 516
Starter motor mounting bolt M6x1 10 LOCK 2
Starter motor rear bolt M6x1 10 LOCK 2
Idler gear shaft retaining bolt M6x1 10 LOCK 2
Front sprocket retaining nut M24x1 190 GREASE B
Flywheel retaining nut M24x1 330 LOCK 5
Crankshaft grub screw M8x1.25 13
Drilled crankshaft grub screw M8x1.25 13
Selector drum locating screw M16x1.5 30
Gear stop lever screw M8x1.25 18 LOCK 2
Selector claw bolt M8x1.25 25
Selector claw locator nut M6x1 10
Selector claw bolt M6x1 9 LOCK 2
Idler and tensioner pulley bolts M20x1 50 LOCK 2
Camshaft pulley retaining nut M15x1 71 GREASE A
Timing belt driveshaft gear nut M14x1 55 GREASE A
Idler and tensioner pulley nut M8x1.25 25 GREASE A
Timing belt cover screw M6x1 10 LOCK 2
Self-tapping screw for timing belt cover filter M3.5
Dry clutch centre nut M25x1 250 LOCK 5
Oil filler plug M22x1.5 5
Wet clutch centre nut M20x1 120 GREASE B
Oil temperature sensor M12x1.5 18 LOCK 4
Oilway blanking plug M10x1 20 LOCK 5
Dry clutch drum bolts M8x1.25 35 LOCK 4
Right-hand side crankcase cover screw M6x1 9
Clutch spring bolt M5x0.8 5
Coolant inlet union M30x1.5 25 LOCK 5
Coolant outlet union M22x1.5 25 LOCK 5
Pick-up sensor inspection screw M12x1 15 LOCK 2
Water pump cover plug M10x1 20
Spark plug M10x1 12
Coolant pump bearing stop screw M6x1 10 LOCK 2
Stator wiring clamp bracket bolt M6x1 10 LOCK 2
Water pump cover plug M6x1 10
Left-hand crankcase cover screw M6x1 10
Inspection cover screw M6x1 4.5
Alternator rotor/flywheel bolt M6x1 13 LOCK 2
By-pass pump cap M15x1 25 LOCK 2
Oil pump retaining bolt M6x1 10
Oil pump retaining bolt M8x1.25 26
Oil pump retaining bolt M6x1 10
Coolant outlet union M22x1.5 25 LOCK 5
Coolant circuit hose clamps 2.5
* dynamic safety-critical point; tightening torque must be within Nm ± 5%.
Lubricants/Oil/Grease/Loctite
Engine Oil SHELL Advance Ultra 4
Brake Fluid DOT 4 special hydraulic brake fluid. SHELL Advance Brake DOT 4
Chain SAE 80-90 gear oil or special products for chains with O-rings. SHELL Advance Chain or Advance Teflon Chain
Anti-freeze (nitride, amine and phosphate free) 30 to 40% solution in water. SHELL Advance coolant or Glycoshell
GREASE A Multipurpose, medium fibre, lithium grease. SHELL Alvania R3
GREASE B Molybdenum disulphide grease, high mechanical stress and high temperature resistant. SHELL Retinax HDX2
GREASE C Bearing/joint grease for parts subject to prolonged mechanical stress. Temperature range: -10 to 110 °C. SHELL Retinax LX2
GREASE D Protective grease, with anti-corrosive and waterproofing properties. SHELL Retinax HD2
GREASE E PANKL grease - PLB 05.
GREASE F OPTIMOL grease - PASTE WHITE T.
LOCK 1 Low-strength threadlocker. Loctite 222
LOCK 2 Medium-strength threadlocker, compatible with oil. Loctite 243
LOCK 3 High-strength threadlocker for threaded parts. Loctite 270
LOCK 4 Flange sealant resistant to high mechanical stress and solvents. Resists high temperatures (up to 200 °C) and pressures up to 350 Atm; fills gaps up to 0.4 mm. Loctite 510
LOCK 5 Permanent adhesive for smooth or threaded cylindrical fasteners on mechanical parts. High resistance to mechanical stress and solvents. Temperature range: -55 to 175 °C. Loctite 128455
LOCK 6 Pipe sealant for pipes and medium to large fasteners. For water and gases (except oxygen). Maximum filling capacity: 0.40 mm diameter clearance. Loctite 577
LOCK 7 Speed bonder for rubber and plastics with elastomer charged ethylic base. Loctite 480
LOCK 8 High-strength retaining compound for threaded parts, bearings, bushes, splines and keys. Temperature range: -55 to 150 °C. Loctite 601
LOCK 9 Medium-strength threadlocker. Loctite 401
LOCK 10 Product for metal parts to seal and lock cylindrical freely sliding or threaded couplings. Resistant to high mechanical stress and high temperature, excellent resistance to solvents and chemical attack. Loctite 128443
LOCK 11 Instant adhesive gel offering tensile/shear strength. Loctite 454 gel
Idler and tensioner pulley bolts M20x1 50 LOCK 2
Camshaft pulley retaining nut M17x1 71 GREASE A
Rocker arm shaft covers M12x1.25 15 LOCK 2
Coolant temperature sensor on coolant outlet union M12x1.5 23 LOCK 4 – Restrain the insert when tightening
Coil retaining screw M6x1 10
Pulley flange retaining bolts M6x1 10
Rocker cover bolt M6x1 10
Exhaust manifold stud M6x1 10 LOCK 2
Vacuum gauge connection screw on cylinder head M6x1 5 LOCK 2
Evaporative emissions canister fitting on cylinder head M6x1 5 LOCK 2
Air breather fitting on horizontal cylinder head M6x1 5 LOCK 2
Air breather blanking screw on vertical cylinder head M6x1 10 LOCK 6
Intake manifold bolt M6x1 10
Bolts securing coolant unions to cylinder head M5x1 8 pre-applied Tecnologic 150 threadlocker
Oil cartridge M16x1.5 11 Engine oil on gasket
Oil cartridge nipple M16x1.5 42 LOCK 2
Oil pick-up pipe plug M14x1.5 24 LOCK 5
Oil drain plug M12x1.5 20
Clutch cover oilway blanking plug M10x1.5 15 LOCK 5
Neutral sensor M10x1.25 10
Oil pump adapter bolt M10x1 LOCK 5
Clutch cover inner oilway screw M10x1.5 15 LOCK 5
Cylinder head/barrel stud M10x1.5 25 LOCK 2
Gear stop lever bolt M8x1.25 18 LOCK 2
Blow-by valve bolt M6x1 10
Chain side secondary bearing retaining bolt M6x1 10 LOCK 2
Clutch side primary bearing retaining bolt M6x1 10 LOCK 2
Crankcase screw – idler area M6x1 10
Outer crankcase screw M6x1 9
Oil pick-up gauze filter bolt M6x1 14
Left-hand side crankcase cover screw M6x1 10
Bosch sensor bolt M6x1 10
Right-hand side crankcase cover screw M6x1 9
Chain cover oil circuit blanking screw M6x1 5 LOCK 5
Right-hand side crankcase cover screw M6x1 9
Under-piston oil jet retaining screw M5x0.8 8 LOCK 2
Oil cooler nipple M14x1.5 27 LOCK 5
Crankcase hollow screw M8x1.25 20
Left-hand side crankcase cover screw M6x1 10
Drylock left-hand side crankcase cover screw M6x1 10 pre-applied Loctite 516
Starter motor mounting bolt M6x1 10 LOCK 2
Starter motor rear bolt M6x1 10 LOCK 2
Idler gear shaft retaining bolt M6x1 10 LOCK 2
Front sprocket retaining nut M24x1 190 GREASE B
Flywheel retaining nut M24x1 330 LOCK 5
Crankshaft grub screw M8x1.25 13
Drilled crankshaft grub screw M8x1.25 13
Selector drum locating screw M16x1.5 30
Gear stop lever screw M8x1.25 18 LOCK 2
Selector claw bolt M8x1.25 25
Selector claw locator nut M6x1 10
Selector claw bolt M6x1 9 LOCK 2
Idler and tensioner pulley bolts M20x1 50 LOCK 2
Camshaft pulley retaining nut M15x1 71 GREASE A
Timing belt driveshaft gear nut M14x1 55 GREASE A
Idler and tensioner pulley nut M8x1.25 25 GREASE A
Timing belt cover screw M6x1 10 LOCK 2
Self-tapping screw for timing belt cover filter M3.5
Dry clutch centre nut M25x1 250 LOCK 5
Oil filler plug M22x1.5 5
Wet clutch centre nut M20x1 120 GREASE B
Oil temperature sensor M12x1.5 18 LOCK 4
Oilway blanking plug M10x1 20 LOCK 5
Dry clutch drum bolts M8x1.25 35 LOCK 4
Right-hand side crankcase cover screw M6x1 9
Clutch spring bolt M5x0.8 5
Coolant inlet union M30x1.5 25 LOCK 5
Coolant outlet union M22x1.5 25 LOCK 5
Pick-up sensor inspection screw M12x1 15 LOCK 2
Water pump cover plug M10x1 20
Spark plug M10x1 12
Coolant pump bearing stop screw M6x1 10 LOCK 2
Stator wiring clamp bracket bolt M6x1 10 LOCK 2
Water pump cover plug M6x1 10
Left-hand crankcase cover screw M6x1 10
Inspection cover screw M6x1 4.5
Alternator rotor/flywheel bolt M6x1 13 LOCK 2
By-pass pump cap M15x1 25 LOCK 2
Oil pump retaining bolt M6x1 10
Oil pump retaining bolt M8x1.25 26
Oil pump retaining bolt M6x1 10
Coolant outlet union M22x1.5 25 LOCK 5
Coolant circuit hose clamps 2.5
* dynamic safety-critical point; tightening torque must be within Nm ± 5%.
Lubricants/Oil/Grease/Loctite
Engine Oil SHELL Advance Ultra 4
Brake Fluid DOT 4 special hydraulic brake fluid. SHELL Advance Brake DOT 4
Chain SAE 80-90 gear oil or special products for chains with O-rings. SHELL Advance Chain or Advance Teflon Chain
Anti-freeze (nitride, amine and phosphate free) 30 to 40% solution in water. SHELL Advance coolant or Glycoshell
GREASE A Multipurpose, medium fibre, lithium grease. SHELL Alvania R3
GREASE B Molybdenum disulphide grease, high mechanical stress and high temperature resistant. SHELL Retinax HDX2
GREASE C Bearing/joint grease for parts subject to prolonged mechanical stress. Temperature range: -10 to 110 °C. SHELL Retinax LX2
GREASE D Protective grease, with anti-corrosive and waterproofing properties. SHELL Retinax HD2
GREASE E PANKL grease - PLB 05.
GREASE F OPTIMOL grease - PASTE WHITE T.
LOCK 1 Low-strength threadlocker. Loctite 222
LOCK 2 Medium-strength threadlocker, compatible with oil. Loctite 243
LOCK 3 High-strength threadlocker for threaded parts. Loctite 270
LOCK 4 Flange sealant resistant to high mechanical stress and solvents. Resists high temperatures (up to 200 °C) and pressures up to 350 Atm; fills gaps up to 0.4 mm. Loctite 510
LOCK 5 Permanent adhesive for smooth or threaded cylindrical fasteners on mechanical parts. High resistance to mechanical stress and solvents. Temperature range: -55 to 175 °C. Loctite 128455
LOCK 6 Pipe sealant for pipes and medium to large fasteners. For water and gases (except oxygen). Maximum filling capacity: 0.40 mm diameter clearance. Loctite 577
LOCK 7 Speed bonder for rubber and plastics with elastomer charged ethylic base. Loctite 480
LOCK 8 High-strength retaining compound for threaded parts, bearings, bushes, splines and keys. Temperature range: -55 to 150 °C. Loctite 601
LOCK 9 Medium-strength threadlocker. Loctite 401
LOCK 10 Product for metal parts to seal and lock cylindrical freely sliding or threaded couplings. Resistant to high mechanical stress and high temperature, excellent resistance to solvents and chemical attack. Loctite 128443
LOCK 11 Instant adhesive gel offering tensile/shear strength. Loctite 454 gel
, a little flood, then people feeling "the market" pressure to lower their price, yep a buyers market now very good value at the moment. 