Post by honestjohn on Sept 21, 2009 5:05:00 GMT -5
1098 Torque Settings
After a bit of searching I found the torque setting for the 1098, for any who are interested here are the values...
Ducati 1098 Frame torque settings – all settings in Nm
Part Thread (mm) Nm ±10% Tolerance Notes
Accessories and equipment
Reflector to bracket fastener 4x0.7mm 2.5 Nm
Sidestand
read like this mm Nm
Nut securing sidestand pivot bolt 8x1.25 24.0 LOCK 10 (GREASE B on bolt)
Bolt securing sidestand to crankcase 10x1.5 43.0 LOCK 5
Sidestand sensor bolt 6x1 10.0
Sidestand sensor cable clamp bolt 6x1 10.0
Chain-Front Sprocket
Front sprocket retaining nut 25x1.5 186* GREASE B
Front sprocket cover bolt 6x1 6.0
Lights and reflectors
Headlight support bolt 8x1.25 25.0 LOCK 2
Lower bolt securing headlight to support 6x1 10.0
Turn indicator retaining nut 10x1.25 5.0
Tail light retaining bolt 5x0.8 3.0
Number plate cover bolt 5x0.8 5.0
Number plate holder bolt 6x1 5.0
Number plate light bolt 4x0.7 2,5
Number plate holder plate bolt 6x1 10.0
Instruments
Silent-block retaining nut 5x0.8 3.0
Front fork
Front axle clamp bolt 8x1.25 19* GREASE B:
Sequence 1-2-1
Bottom yoke bolt 8x1.25 22* GREASE B:
Sequence 1-2-1
Top yoke bolt 8x1.25 22* GREASE B
Steering stem nut 35x1 30.0 GREASE B
Steering stem to bottom yoke 37x1 Fully seated LOCK 8
Steering stop bolt locknut 6x1 10,0 LOCK 2 (on nut thread only)
Steering damper eye bolt 6x1 8,0
Steering damper clamp bolt 6x1 8,0 LOCK 2
Bolt securing steering damper to top yoke 6x1 8,0 LOCK 1
Electrical/electronic system
Bolt securing ECU to battery support 6x1 10,0
Lights relay plate retaining bolt 5 2,5
Bolt securing fusebox to frame 6x1 10,0
Contactor cable retaining nut 6x1 5,0
Bolt securing horn to frame 8x1.25 22,0
Voltage regulator retaining bolt 6x1 10,0
Lambda sensor 18x1.5 45,0
Battery support bolt 6x1 10,0
Battery cover retaining bolt 6x1 8,0
Speed sensor retaining bolt 6x1 10,0
Rear brake switch on master cylinder mounting bracket 8x1 5,0
Front brake
Front brake caliper retaining bolt 10x1.5 43* GREASE B
Brake bleed valve 6x1 10,0
Front/rear brake hose fitting 10x1 20,0
Bolt securing brake master cylinder to handlebar 6x1 10,0 Sequence: 1-2-1
Front brake hose clamp retaining bolt 5x0.8 0,8
Rear swingarm
Swingarm pivot bolt nut 15x1.25 72*
Rear brake caliper plate centring pin 12x1.25 33* LOCK 8
Bolt securing chain sliders to swingarm 6x1 8,0
Rear wheel hub retaining bolt 12x1.25 33* GREASE B:
sequence 1-2-1
Rear brake
Rear brake master cylinder plate bolt 10x1.5 43,0 LOCK 5
Rear brake caliper bolt 8x1.25 25* GREASE B
Rear brake master cylinder bolt 6x1 10,0
Rear brake reservoir retaining bolt 6x1 2,0
Rear brake linkage locknut 6x1 7,5
Handlebars - Clutch control
Handlebar hose clamp retaining bolt 6x1 8,0
Clamp bolt securing handlebar to fork leg 8x1.25 25*
Throttle twistgrip housing bolt 6x1 10,0
Bolt securing clutch master cylinder clamp to handlebar 6x1 10,0
Clutch hose connector 10x1 20,0
Clutch piston retaining bolt 6x1 10,0
Rear shock absorber
Nut securing rear suspension rocker arm pivot bolt 10x1.25 42* GREASE B
Bolt securing shock absorber to rocker arm 10x1.25 42* GREASE B
Bolt securing tie-rod to rocker arm 10x1.25 42* GREASE B
Bolt securing shock absorber and tie-rod to swingarm 10x1.25 42* grease B
Front mudguard
Front mudguard fastener 6x1 10,0 LOCK 1
Liquid Cooling
Radiator pack retaining bolt 6x1 10,0
Radiator orientation bolt 6x1 10,0
Coolant hose guide fastener ... 2,5
Coolant hose guide fastener ... 2,5
Coolant (bleed) hose guide clamp on horizontal cylinder ... 1,0
Radiator hose to expansion tank fastener ... 1,0
Coolant drain plug on pump cover 10x1 18,0
Expansion tank to bracket fastener 6x1 3,0
Bolt securing expansion tank bracket to cylinder head 6x1 10,0
Radiator-expansion tank and drainage hose guide clamp ... 1,0
Footrests and levers
Bolt securing footrest to frame 8x1.25 24,0 LOCK 2
Bolt securing heel plate to footrest bracket 5x0.8 5,0 LOCK 2
Gearchange lever tie-rod locknut 6x1 10,0
Gearchange lever clamp retaining bolt 6x1 10,0 LOCK 1
Gearchange rod to lever retaining nut 6x1 10,0
Brake/gearchange lever pivot bolt 8x1.25 23,0 LOCK 2
Locknut for rear brake pedal adjuster screw 6x1 2,5
Rear brake linkage to brake lever pivot bolt 6x1 5,0
Front wheel
Front wheel axle nut 25x1.25 63* Shell Retinax HDX2 (apply to bolt thread)
Rear wheel
Rear wheel cush drive retaining nut 10x1 48,0 LOCK 2
Rear wheel pack retaining nut (both sides) 48x1.5 230* GREASE B
Rear wheel drive pin retaining bolt 8x1 25*
Fuel tank
Fuel tank centring plates retaining bolt 6x1 6,0 LOCK 2
Bolt securing flange to fuel tank 5x0.8 6,0 LOCK 2
Bolt securing deformation bracket to subframe 6x1 10,0
Unions for fuel tank breather and drain hoses 7x1 2,0
Bolt securing fuel tank to deformation bracket 8x1.25 22,0
Bolt securing side panel brackets to fuel tank 5x0.8 2,5
Fuel hose containment plate fastener 5x0.8 2,5
Bolt securing fuel cap to fuel tank flange 5x0.8 5,0
Exhaust
Nut securing manifold to cylinder head 6x1 10,0
Vertical manifold heat shield retaining nut 6x1 10,0
CO plug 10x1.25 25,0
Nut securing exhaust to frame 6x1 10,0
Nut securing silencer support/number plate holder to frame 6x1 8,0
Bolt securing silencers to support 8x1.25 20,0
Silencer rear retaining nut 5x0.8 4,0
Nut securing Bowden cables to exhaust valve 5x0.8 6,0
Exhaust valve actuator retaining bolt 6x1 10,0
Rider heat shield retaining bolt 5x0.8 5,0
Seat
Bolt securing rider’s seat to frame 5x0.8 5,0
Nut securing hooks to pillion seat 6x1 10,0
Frame
Nut securing frame pack/engine 12x1.25 60* GREASE B
Nut securing subframe to frame 8x1.25 25*
Ignition switch retaining bolt 6x1 10,0 Solid threadlocker on bolt
Ignition switch cover retaining nut 6x1 10,0
Nut securing lock cable end fitting to seat cowling 22x1.5 1,0 LOCK 3
Bolt securing seat lock latch to frame 6x1 5,0
Oil cooler
Oil cooler nipple on crankcase 14x1.5 25,0 LOCK 1
Cooler oil hose union on crankcase 16x1.5 25* Lubricate with engine oil
Oil hose union on oil cooler 16x1.5 18* Lubricate with engine oil
Oil hose containment plate retaining bolt 6x1 10,0
Bolt securing oil cooler bracket to cylinder head 6x1 10,0
Bolt securing oil cooler pack to bracket 6x1 10,0
Air intake - oil breather
Bolt securing intake funnels to base of airbox 5x0.8 5,0
Bolt securing throttle cable guide to airbox 4x0.7 4,0 LOCK 1
Bolt securing air ducts to airbox 6x1 5,0
Bolt securing air ducts to headlight 6x1 4,0
Clamp securing blow-by hose to crankcase … 2,5
Fuel system - EVAP canister
Clamp securing throttle body to intake manifold … 2,5
Bolt securing intake funnels to throttle body 5x0.8 2,5 LOCK 2
Bolt securing fuel hose guide to airbox 4x0.7 2,5 LOCK 2
Bolt securing fuel hose guide to base of airbox 5x0.8 4,0
Fairings
Bolt securing windshield to headlight shell 4x0.7 1,0
Upper bolt securing headlight shell to support 6x1 5,0
Lower bolt securing headlight shell to support 6x1 5,0
Bolt securing upper fairing panels to headlight shell 5x0.8 1,0
Bolt securing right-hand fairing panel 5x0.8 1,0
Bolt securing left-hand fairing panel 5x0.8 1,0
Bolt securing left-hand fairing panel to frame 5x0.8 2,5
Bolt securing right-hand fairing panel to frame 5x0.8 2,5
Lower bolt securing RH and LH fairing panels 5x0.8 2,5
Bolt securing shield to radiator 5x0.8 2,5
Bolt securing splashguard to headlight support 5x0.8 1,0
Bolt securing side panels to fairing panels 5x0.8 1,0
Bolt securing air duct cover to air duct 5x0.8 1,0
Bolt securing air duct cover to frame/headlight shell 5x0.8 2,5
Front lower bolt securing fairing panels to frame 5x0.8 2,5
Rear lower bolt securing fairing panels to frame 5x0.8 2,5
Bolt securing side panels to fuel tank/frame 5x0.8 2,5
Bolt securing side panels to seat cowling 5x0.8 1,0
Bolt securing side panels to heat shield 5x0.8 1,0
Front bolt securing seat cowling/side panels to frame 5x0.8 2,5
Intermediate bolt securing seat cowling to frame 5x0.8 2,5
Front bolt securing seat cowling heat shield to frame 5x0.8 2,5
Bolt securing fairing bracket to engine 6x1 10,0
Bolt securing fairing bracket to engine 10x1.5 20,0
* dynamic safety-critical point; tightening torque must be within Nm ±
After a bit of searching I found the torque setting for the 1098, for any who are interested here are the values...
Ducati 1098 Frame torque settings – all settings in Nm
Part Thread (mm) Nm ±10% Tolerance Notes
Accessories and equipment
Reflector to bracket fastener 4x0.7mm 2.5 Nm
Sidestand
read like this mm Nm
Nut securing sidestand pivot bolt 8x1.25 24.0 LOCK 10 (GREASE B on bolt)
Bolt securing sidestand to crankcase 10x1.5 43.0 LOCK 5
Sidestand sensor bolt 6x1 10.0
Sidestand sensor cable clamp bolt 6x1 10.0
Chain-Front Sprocket
Front sprocket retaining nut 25x1.5 186* GREASE B
Front sprocket cover bolt 6x1 6.0
Lights and reflectors
Headlight support bolt 8x1.25 25.0 LOCK 2
Lower bolt securing headlight to support 6x1 10.0
Turn indicator retaining nut 10x1.25 5.0
Tail light retaining bolt 5x0.8 3.0
Number plate cover bolt 5x0.8 5.0
Number plate holder bolt 6x1 5.0
Number plate light bolt 4x0.7 2,5
Number plate holder plate bolt 6x1 10.0
Instruments
Silent-block retaining nut 5x0.8 3.0
Front fork
Front axle clamp bolt 8x1.25 19* GREASE B:
Sequence 1-2-1
Bottom yoke bolt 8x1.25 22* GREASE B:
Sequence 1-2-1
Top yoke bolt 8x1.25 22* GREASE B
Steering stem nut 35x1 30.0 GREASE B
Steering stem to bottom yoke 37x1 Fully seated LOCK 8
Steering stop bolt locknut 6x1 10,0 LOCK 2 (on nut thread only)
Steering damper eye bolt 6x1 8,0
Steering damper clamp bolt 6x1 8,0 LOCK 2
Bolt securing steering damper to top yoke 6x1 8,0 LOCK 1
Electrical/electronic system
Bolt securing ECU to battery support 6x1 10,0
Lights relay plate retaining bolt 5 2,5
Bolt securing fusebox to frame 6x1 10,0
Contactor cable retaining nut 6x1 5,0
Bolt securing horn to frame 8x1.25 22,0
Voltage regulator retaining bolt 6x1 10,0
Lambda sensor 18x1.5 45,0
Battery support bolt 6x1 10,0
Battery cover retaining bolt 6x1 8,0
Speed sensor retaining bolt 6x1 10,0
Rear brake switch on master cylinder mounting bracket 8x1 5,0
Front brake
Front brake caliper retaining bolt 10x1.5 43* GREASE B
Brake bleed valve 6x1 10,0
Front/rear brake hose fitting 10x1 20,0
Bolt securing brake master cylinder to handlebar 6x1 10,0 Sequence: 1-2-1
Front brake hose clamp retaining bolt 5x0.8 0,8
Rear swingarm
Swingarm pivot bolt nut 15x1.25 72*
Rear brake caliper plate centring pin 12x1.25 33* LOCK 8
Bolt securing chain sliders to swingarm 6x1 8,0
Rear wheel hub retaining bolt 12x1.25 33* GREASE B:
sequence 1-2-1
Rear brake
Rear brake master cylinder plate bolt 10x1.5 43,0 LOCK 5
Rear brake caliper bolt 8x1.25 25* GREASE B
Rear brake master cylinder bolt 6x1 10,0
Rear brake reservoir retaining bolt 6x1 2,0
Rear brake linkage locknut 6x1 7,5
Handlebars - Clutch control
Handlebar hose clamp retaining bolt 6x1 8,0
Clamp bolt securing handlebar to fork leg 8x1.25 25*
Throttle twistgrip housing bolt 6x1 10,0
Bolt securing clutch master cylinder clamp to handlebar 6x1 10,0
Clutch hose connector 10x1 20,0
Clutch piston retaining bolt 6x1 10,0
Rear shock absorber
Nut securing rear suspension rocker arm pivot bolt 10x1.25 42* GREASE B
Bolt securing shock absorber to rocker arm 10x1.25 42* GREASE B
Bolt securing tie-rod to rocker arm 10x1.25 42* GREASE B
Bolt securing shock absorber and tie-rod to swingarm 10x1.25 42* grease B
Front mudguard
Front mudguard fastener 6x1 10,0 LOCK 1
Liquid Cooling
Radiator pack retaining bolt 6x1 10,0
Radiator orientation bolt 6x1 10,0
Coolant hose guide fastener ... 2,5
Coolant hose guide fastener ... 2,5
Coolant (bleed) hose guide clamp on horizontal cylinder ... 1,0
Radiator hose to expansion tank fastener ... 1,0
Coolant drain plug on pump cover 10x1 18,0
Expansion tank to bracket fastener 6x1 3,0
Bolt securing expansion tank bracket to cylinder head 6x1 10,0
Radiator-expansion tank and drainage hose guide clamp ... 1,0
Footrests and levers
Bolt securing footrest to frame 8x1.25 24,0 LOCK 2
Bolt securing heel plate to footrest bracket 5x0.8 5,0 LOCK 2
Gearchange lever tie-rod locknut 6x1 10,0
Gearchange lever clamp retaining bolt 6x1 10,0 LOCK 1
Gearchange rod to lever retaining nut 6x1 10,0
Brake/gearchange lever pivot bolt 8x1.25 23,0 LOCK 2
Locknut for rear brake pedal adjuster screw 6x1 2,5
Rear brake linkage to brake lever pivot bolt 6x1 5,0
Front wheel
Front wheel axle nut 25x1.25 63* Shell Retinax HDX2 (apply to bolt thread)
Rear wheel
Rear wheel cush drive retaining nut 10x1 48,0 LOCK 2
Rear wheel pack retaining nut (both sides) 48x1.5 230* GREASE B
Rear wheel drive pin retaining bolt 8x1 25*
Fuel tank
Fuel tank centring plates retaining bolt 6x1 6,0 LOCK 2
Bolt securing flange to fuel tank 5x0.8 6,0 LOCK 2
Bolt securing deformation bracket to subframe 6x1 10,0
Unions for fuel tank breather and drain hoses 7x1 2,0
Bolt securing fuel tank to deformation bracket 8x1.25 22,0
Bolt securing side panel brackets to fuel tank 5x0.8 2,5
Fuel hose containment plate fastener 5x0.8 2,5
Bolt securing fuel cap to fuel tank flange 5x0.8 5,0
Exhaust
Nut securing manifold to cylinder head 6x1 10,0
Vertical manifold heat shield retaining nut 6x1 10,0
CO plug 10x1.25 25,0
Nut securing exhaust to frame 6x1 10,0
Nut securing silencer support/number plate holder to frame 6x1 8,0
Bolt securing silencers to support 8x1.25 20,0
Silencer rear retaining nut 5x0.8 4,0
Nut securing Bowden cables to exhaust valve 5x0.8 6,0
Exhaust valve actuator retaining bolt 6x1 10,0
Rider heat shield retaining bolt 5x0.8 5,0
Seat
Bolt securing rider’s seat to frame 5x0.8 5,0
Nut securing hooks to pillion seat 6x1 10,0
Frame
Nut securing frame pack/engine 12x1.25 60* GREASE B
Nut securing subframe to frame 8x1.25 25*
Ignition switch retaining bolt 6x1 10,0 Solid threadlocker on bolt
Ignition switch cover retaining nut 6x1 10,0
Nut securing lock cable end fitting to seat cowling 22x1.5 1,0 LOCK 3
Bolt securing seat lock latch to frame 6x1 5,0
Oil cooler
Oil cooler nipple on crankcase 14x1.5 25,0 LOCK 1
Cooler oil hose union on crankcase 16x1.5 25* Lubricate with engine oil
Oil hose union on oil cooler 16x1.5 18* Lubricate with engine oil
Oil hose containment plate retaining bolt 6x1 10,0
Bolt securing oil cooler bracket to cylinder head 6x1 10,0
Bolt securing oil cooler pack to bracket 6x1 10,0
Air intake - oil breather
Bolt securing intake funnels to base of airbox 5x0.8 5,0
Bolt securing throttle cable guide to airbox 4x0.7 4,0 LOCK 1
Bolt securing air ducts to airbox 6x1 5,0
Bolt securing air ducts to headlight 6x1 4,0
Clamp securing blow-by hose to crankcase … 2,5
Fuel system - EVAP canister
Clamp securing throttle body to intake manifold … 2,5
Bolt securing intake funnels to throttle body 5x0.8 2,5 LOCK 2
Bolt securing fuel hose guide to airbox 4x0.7 2,5 LOCK 2
Bolt securing fuel hose guide to base of airbox 5x0.8 4,0
Fairings
Bolt securing windshield to headlight shell 4x0.7 1,0
Upper bolt securing headlight shell to support 6x1 5,0
Lower bolt securing headlight shell to support 6x1 5,0
Bolt securing upper fairing panels to headlight shell 5x0.8 1,0
Bolt securing right-hand fairing panel 5x0.8 1,0
Bolt securing left-hand fairing panel 5x0.8 1,0
Bolt securing left-hand fairing panel to frame 5x0.8 2,5
Bolt securing right-hand fairing panel to frame 5x0.8 2,5
Lower bolt securing RH and LH fairing panels 5x0.8 2,5
Bolt securing shield to radiator 5x0.8 2,5
Bolt securing splashguard to headlight support 5x0.8 1,0
Bolt securing side panels to fairing panels 5x0.8 1,0
Bolt securing air duct cover to air duct 5x0.8 1,0
Bolt securing air duct cover to frame/headlight shell 5x0.8 2,5
Front lower bolt securing fairing panels to frame 5x0.8 2,5
Rear lower bolt securing fairing panels to frame 5x0.8 2,5
Bolt securing side panels to fuel tank/frame 5x0.8 2,5
Bolt securing side panels to seat cowling 5x0.8 1,0
Bolt securing side panels to heat shield 5x0.8 1,0
Front bolt securing seat cowling/side panels to frame 5x0.8 2,5
Intermediate bolt securing seat cowling to frame 5x0.8 2,5
Front bolt securing seat cowling heat shield to frame 5x0.8 2,5
Bolt securing fairing bracket to engine 6x1 10,0
Bolt securing fairing bracket to engine 10x1.5 20,0
* dynamic safety-critical point; tightening torque must be within Nm ±